Power generation

A wind turbine is a device that converts kinetic energy from the wind, also called wind energy, into mechanical energy; a process known as wind power. If the mechanical energy is used to produce electricity, the device may be called a wind turbine or wind power plant. If the mechanical energy is used to drive machinery, such as for grinding grain or pumping water, the device is called a windmill or wind pump. Similarly, it may be referred to as a wind charger when used for charging batteries. The result of over a millennium of windmill development and modern engineering, today's wind turbines are manufactured in a wide range of vertical and horizontal axis types. The smallest turbines are used for applications such as battery charging or auxiliary power on boats; while large grid-connected arrays of turbines are becoming an increasingly important source of wind power-produced commercial electricity. Total wind power could be captured only if the wind velocity is reduced to zero. In a realistic wind turbine this is impossible, as the captured air must also leave the turbine. A relation between the input and output wind velocity must be considered. Using the concept of streamtube, the maximal achievable extraction of wind power by a wind turbine is 59% of the total theoretical wind power. Further insufficiencies, such as rotor blade friction and drag, gearbox losses, generator and converter losses, reduce the power delivered by a wind turbine. The basic relation that the turbine power is (approximately) proportional to the third power of velocity remains. Wind turbines are designed to exploit the wind energy that exists at a location. Aerodynamic modelling is used to determine the optimum tower height, control systems, number of blades and blade shape. Wind turbines convert wind energy to electricity for distribution. Conventional horizontal axis turbines can be divided into three components: The rotor component, which is approximately 20% of the wind turbine cost, includes the blades for converting wind energy to low speed rotational energy. The generator component, which is approximately 34% of the wind turbine cost, includes the electrical generator, the control electronics, and most likely a gearbox (e.g. planetary gearbox, adjustable-speed drive or continuously variable transmission) component for converting the low speed incoming rotation to high speed rotation suitable for generating electricity. The structural support component, which is approximately 15% of the wind turbine cost, includes the tower and rotor yaw mechanism. A 1.5 MW wind turbine of a type frequently seen in the United States has a tower 80 metres (260 ft) high. The rotor assembly (blades and hub) weighs 48,000 pounds (22,000 kg). The nacelle, which contains the generator component, weighs 115,000 pounds (52,000 kg). The concrete base for the tower is constructed using 58,000 pounds (26,000 kg) of reinforcing steel and contains 250 cubic yards (190 m3) of concrete. The base is 50 ft (15 m) in diameter and 8 ft (2.4 m) thick near the center.

A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between. Energy is added to the gas stream in the combustor, where fuel is mixed with air and ignited. In the high pressure environment of the combustor, combustion of the fuel increases the temperature. The products of the combustion are forced into the turbine section. There, the high velocity and volume of the gas flow is directed through a nozzle over the turbine's blades, spinning the turbine which powers the compressor and, for some turbines, drives their mechanical output. The energy given up to the turbine comes from the reduction in the temperature and pressure of the exhaust gas. Energy can be extracted in the form of shaft power, compressed air or thrust or any combination of these and used to power aircraft, trains, ships, generators, or even tanks. Gas turbine technology has steadily advanced since its inception and continues to evolve. Development is active in producing both smaller gas turbines and more powerful and efficient engines. Main drivers are computer design (specifically CFD and finite element analysis) and development of advanced materials: Base materials with superior high temperature strength (e.g., single-crystal superalloys that exhibit yield strength anomaly) or thermal barrier coatings that protect the structural material underneath from ever higher temperatures. These advances allowed higher compression ratios and turbine inlet temperatures, more efficient combustion and better cooling of engine parts. The simple-cycle efficiencies of early gas turbines were practically doubled by incorporating inter-cooling, regeneration (or recuperation), and reheating. These improvements, of course, come at the expense of increased initial and operation costs, and they cannot be justified unless the decrease in fuel costs offsets the increase in other costs. The relatively low fuel prices, the general desire in the industry to minimize installation costs, and the tremendous increase in the simple-cycle efficiency to about 40 percent left little desire for opting for these modifications. On the emissions side, the challenge in technology is increasing turbine inlet temperature while reducing peak flame temperature to achieve lower NOx emissions to cope with the latest regulations. In May 2011, Mitsubishi Heavy Industries achieved a turbine inlet temperature of 1,600 °C on a 320 megawatt gas turbine, 460 MW in gas turbine combined-cycle power generation applications in which gross thermal efficiency exceeds 60%. Additionally, compliant foil bearings were commercially introduced to gas turbines in the 1990s. They can withstand over a hundred thousand start/stop cycles and eliminated the need for an oil system. On another front, microelectronics and power switching technology have enabled commercially viable micro turbines for distributed and vehicle power.

A steam turbine is a device that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Its modern manifestation was invented by Sir Charles Parsons in 1884. Because the turbine generates rotary motion, it is particularly suited to be used to drive an electrical generator – about 90% of all electricity generation in the United States (1996) is by use of steam turbines. The steam turbine is a form of heat engine that derives much of its improvement in thermodynamic efficiency through the use of multiple stages in the expansion of the steam, which results in a closer approach to the most efficient reversible process. Steam turbines are made in a variety of sizes ranging from small <0.75 kW (1 < hp) units (rare) used as mechanical drives for pumps, compressors and other shaft driven equipment, to 1,500,000 kW (2,000,000 hp) turbines used to generate electricity. There are several classifications for modern steam turbine. An ideal steam turbine is considered to be an isentropic process, or constant entropy process, in which the entropy of the steam entering the turbine is equal to the entropy of the steam leaving the turbine. No steam turbine is truly isentropic, however, with typical isentropic efficiencies ranging from 20–90% based on the application of the turbine. The interior of a turbine comprises several sets of blades, or buckets as they are more commonly referred to. One set of stationary blades is connected to the casing and one set of rotating blades is connected to the shaft. The sets intermesh with certain minimum clearances, with the size and configuration of sets varying to efficiently exploit the expansion of steam at each stage. To maximize turbine efficiency the steam is expanded, doing work, in a number of stages. These stages are characterized by how the energy is extracted from them and are known as either impulse or reaction turbines. Most steam turbines use a mixture of the reaction and impulse designs: each stage behaves as either one or the other, but the overall turbine uses both. Typically, higher pressure sections are reaction type and lower pressure stages are impulse type.

The steam generator or boiler is an integral component of a steam engine when considered as a prime mover. However it needs be treated separately, as to some extent a variety of generator types can be combined with a variety of engine units. A boiler incorporates a firebox or furnace in order to burn the fuel and generate heat. The generated heat is transferred to water to make steam, the process of boiling. This produces saturated steam at a rate which can vary according to the pressure above the boiling water. The higher the furnace temperature, the faster the steam production. The saturated steam thus produced can then either be used immediately to produce power via a turbine and alternator, or else may be further superheated to a higher temperature; this notably reduces suspended water content making a given volume of steam produce more work and creates a greater temperature gradient in order to counter the tendency of condensation due to pressure and heat drop resulting from work plus contact with the cooler walls of the steam passages and cylinders and wire-drawing effect from strangulation at the regulator. Any remaining heat in the combustion gases can then either be evacuated or made to pass through an economiser, the role of which is to warm the feed water before it reaches the boiler. Supercritical steam generators are frequently used for the production of electric power. They operate at supercritical pressure. In contrast to a "subcritical boiler", a supercritical steam generator operates at such a high pressure (over 3,200 psi or 22.06 MPa) that actual boiling ceases to occur, the boiler has no liquid water - steam separation. There is no generation of steam bubbles within the water, because the pressure is above the critical pressure at which steam bubbles can form. It passes below the critical point as it does work in a high pressure turbine and enters the generator's condenser. This results in slightly less fuel use and therefore less greenhouse gas production. The term "boiler" should not be used for a supercritical pressure steam generator, as no "boiling" actually occurs in this device.