Failure Analysis and Remaining Life Assessment



Failure Analysis and Remaining Life Assessment

In this section, necessary studies will be carried out on the failed parts and their cause of failure will be determined according to the experience we have gained through the years by investigating failures and their causes in different industries such as oil, gas and petrochemical, power plants, automotive industries, cement industry, etc.
Our failure analysis instrumentation includes a state-of-the-art laboratory facility, housing a modern SEM, qualitative and quantitative chemical analysis instruments, metallurgical laboratories and complete mechanical testing facilities. Couple these facilities with a multidisciplinary team of engineers and highly trained and experienced personnel who can analyze the most complex materials failures. With more than thirty years of experience in the field of engineering failure analysis and more than 1000 completed investigations to our credit, RMRC’s failure analysis team is positioned to provide solutions to virtually any material failure. By combining traditional failure analysis techniques with quantitative methods such as fracture mechanics, fatigue analysis, and numerical modeling, RMRC’s technical solutions are unparalleled. This multidisciplinary approach to failure analysis allows us to provide our clients with the cause and timeline information that they need, in a manner that is easily understood. In order to assess the remaining life of equipment, we utilize our technical knowledge of governing failure mechanisms and methods of predicting the rate of crack propagation. In order to assess the life of equipment, experimental stress rupture test is carried out and the remaining life is calculated by extrapolation of data and comparing them with APL and BSI standards.
Failure Analysis and Remaining Life Assessment section is able to provide the following services:
- failure analysis of industrial parts (oil, gas, petrochemical, drilling, marine, aviation industries, automotive and railways, cement, machinery manufacturing, mining and power plants)
- failure analysis of super heater and water wall tubes, shafts and crankshafts, bolts, nuts and connections, gears and ball bearings
- failure analysis of cold worked and hot worked molds
- failure analysis of alloys used in body implants
- failure analysis of welded parts
- investigation of limit of acceptance of defects in engineering parts and structures
- destructive and non-destructive remaining life assessment of turbine blades
- remaining life assessment of steam turbine blades
- remaining life assessment of power plants and refinery's tubes and pipes
- performing tension and creep rupture tests
- calculating fracture toughness according to impact test results
- consultation services

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